Power Factor Correction
& Harmonics

Returns to PFC Engineering's Homepage - power factor correction, power factor capacitors, electrical power qualityPower factor correction, what is it and why you should your improve power factorProducts and Services for power quality and power factor correctionmetallized polypropylene capacitors for power factor correction installationsStatic Capacitor units for individual correctionPower factor equipment from PFC Engineering integrated into your existing or new equipmentCompact capacitor systems for power factor correction where space is at a premiumAutomatic power factor correction SystemsDetuned power factor correction for Harmonic CorrectionPower Quality systemsMaintenance of power factor correction equipment by PFC Engineering

 

single width partial filter

 

 

Equipment size
Height
Width
Depth
 
 
 
To 50 kVAr
850
600
325
 
To 100 kVAr
1450
600
400
 
To 150 kVAr
1850
600
400
 
To 200 kVAr
2250
600
450
 
To 250 kVAr
1850
1200
400
 
To 300 kVAr
1850
1200
400
 
To 350 kVAr
2250
1200
450
 
To 400 kVAr
2250
1200
450
 
All Dimensions are in millimetres

 

A tuned 5th and 7th harmonic filter

 

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How can Power Factor Correction equipment be installed on a system subject to high levels of Harmonics?

Reactor connected (detuned) Capacitors can be installed which are designed to prevent system resonance. They can also be designed to reduce the level of harmonics as indicated below.

Blocking Reactor System
This reactor / capacitor combination is designed to have a resonant frequency of 189Hz. In this case, system resonance is avoided and approximately 17 to 20% of the 5th harmonic current can be absorbed. This is suitable for variable loads.

Partial Filter System
Here the reactor / capacitor combination is designed to resonate at a frequency of 210Hz, again system resonance’s are avoided and approximately 40 to 50% of the 5th harmonic current can be absorbed. This is suitable for variable loads where harmonic reduction is also required.

Full Filter System
In this system the capacitor / reactor legs are tuned to a given harmonic frequency producing almost zero impedance to that harmonic current. Therefore most of the current is absorbed by the filter. This type of filter is typically constructed with multiple legs, each being tuned to a specific harmonic frequency and can realistically reduce the harmonic current flowing in the supply network by up to 90%. Ideally, this is suited for constant loads.

 

What type of equipment causes Harmonic interference?

Harmonics are generated by equipment termed “Non-Linear”, that is to say that they present a non-constant voltage to current ratio and will absorb a non-sinusoidal current when supplied by a sinusoidal voltage.

A typically distorted Current Oscillogram

 

Typical examples of non-linear loads:

Static Power Converters (SCR’s) such as variable speed drives, frequency converters, soft starts, battery chargers etc

Arc furnaces and electric welding equipment

Certain U.P.S. systems

Single phase electronic equipment employing AC to DC power supplies

Electronic lighting control

Transformers and reactors having a non-linear magnetising curve

 

What are the main problems associated with Harmonic Interference?

Increased losses both on the network and within supply transformers

Nuisance tripping of circuit breakers

Premature ageing of electrical insulation

Malfunction or failure of some electronic circuits

Certain types of metering can be subject to erroneous operation

De-rating of fuses due to the heat generated by harmonics during normal operation

Possible cause of system resonance when Power Factor Correction equipment is present on the system. This occurrence can impose high voltages and currents on the system which is most undesirable

Premature failure of unprotected Power Factor Correction / Capacitor installations

 

A solution to the problems associated with Power Factor Correction and Harmonics

PFC Engineering Limited have over 25 years experience in the design and manufacture of Harmonic Filter systems and are able to offer:

Fully qualified team of engineers to provide assistance and advice

Complete harmonic analysis capability

Design, manufacture and installation specifically to meet customers requirements

Systems manufactured using high quality components

Email usPhone +44 (0) 1799 530728Fax +44 (0) 1799 530235

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